01
Laminate engineering
PTFE, hydrocarbon-ceramic and composite material systems matched to your dielectric and thermal targets before a single panel is cut.
RF PCB MANUFACTURING40 YEARS IN PRODUCTION
We make the laminate.
Then we make the board.
High-frequency laminates and finished PCBs manufactured in-house — one vertically integrated path from raw substrate to tested board, verified to 40 GHz.
- No MOQ
- Free DFM review
- Mutual NDA
MAT / 01Dk 2.17–10.2In-house laminates
QA / 07±7% Z₀Impedance control
- Years of production experience
- 40
- Years serving defense & aerospace
- 20+
- Layer complex stack-up capability
- 48
- AOI coverage & material lot traceability
- 100%
Vertical integrationOne supply chain.
One supply chain.
Every critical layer.
Material behaviour defines RF performance. Engineering the laminate and fabricating the board inside the same system removes substitution risk, handoffs and delay.
02
Precision fabrication
Laser direct imaging, laser microvias, vacuum lamination and controlled copper plating across RF, HDI and complex multilayer builds.
03
Inspection & delivery
AOI, 3D X-ray, electrical and TDR verification, with revision control and material traceability from prototype through production.
PCB laminatesThe substrate is ours
The substrate is ours
before the board is yours.
Dielectric coverage from Dk 2.17 to 10.2, fabricated in-house — factory-direct datasheets, and usually better pricing than premium import grades.
Fig. 01Four-layer stack-up on a PTFE core: laser microvia from L1 to L2, plated through hole across the full board, prepreg bonding either side.
- Rev
- A
- Units
- mm · mil
- Max layers
- 48 L
- Trace / space
- 2.5 mil
- Impedance
- ±7%
- Verified to
- 40 GHz
All laminate families
Dk/Df tables and Tg values come straight from the plant that presses the panel — ask and we send the datasheet.
| Family | Key property | Substrates | Typical use |
|---|---|---|---|
| Bonding Sheets & Composite Substrates | Prepreg 0.05 – 0.3 mm | Prepreg, Composite | Microwave circuits needing practical electrical and process behaviour |
| High-Frequency & RF Laminates | Dk 2.17 – 10.2 | PTFE, Hydrocarbon-Ceramic, Composite | Low-loss antenna boards and RF feeder structures |
| Hydrocarbon Ceramic RF Laminates | Dk 3 – 10.2 | Hydrocarbon-Ceramic | RF front-end boards where cost and performance must balance |
| Metal Core & Thermal Management Laminates | 1 – 6 W/mK | Aluminum Core, Copper Core | LED lighting and high-power LED modules |
Quality assuranceEvidence at every
Evidence at every
stage of the build.
Defense-grade production discipline is applied to commercial and mission-critical orders alike — measurable controls, verified records and direct engineer-to-engineer communication. Signal integrity is verified to 40 GHz.
HyperPCB / process controlVerified
100%Lot traceability
- 01
Inner & outer layer AOI
Active - 02
3D X-ray via verification
Active - 03
TDR impedance testing
Active - 04
Electrical test & records
Active
IPC Class 2 / 3Isolated data handlingFull audit trail
Certified to
10 standards · audited annually
- 01
IATF 16949:2016Automotive quality management system for series and service part production. - 02
IECQ QC 080000Hazardous substance process management for RoHS and REACH compliant manufacturing. - 03
IPC Class 2/3Workmanship acceptance to IPC-A-600 and IPC-6012 Class 2 and Class 3, specified per order. - 04
ISO 13485:2016Quality management system for the design and manufacture of boards used in medical devices. - 05ISO 14001:2015Environmental management system for manufacturing operations, chemical handling and waste treatment.
- 06ISO 45001:2018Occupational health and safety management system across production and chemical process areas.
- 07ISO 9001:2015Quality management system covering PCB fabrication, laminate manufacturing and assembly.
- 08
REACHRegistration, evaluation and authorisation of chemical substances used in production. - 09
RoHSRestriction of hazardous substances in finished boards, finishes and assembly materials. - 10
UL VerifiedFlammability and material verification for laminates and finished boards.
Quick-turn productionFrom first article
From first article
to repeatable volume.
One engineering path carries stack-up decisions, material records and inspection requirements from R&D validation into production.
01PCB prototype
24hExpress turnaround
- No minimum order quantity
- Free engineer-led DFM review
- All laminate families available
02Low-volume production
72hExpress turnaround
- 100 – 1,000 piece production runs
- Controlled documentation & revisions
- Full material lot traceability
IndustriesBuilt for applications
Built for applications
where failure is not an option.
Aerospace, defense, medical and automotive programmes — the documentation package is as production-ready as the boards.
- 01
Aerospace & Defense
- 02
Automotive & Mobility
- 03
Industrial Automation & Robotics
- 04
Medical & Precision Electronics
- 05
RF, Microwave & Antenna
Engineering resourcesDesign data
Design data
before you commit to fabrication.
Ready to build?
Put your next board in capable hands.
Upload your Gerber files for a secure review. An engineer returns a DFM assessment and a precise quote within 24 hours.