Skip to content
HYPERPCB

CAPABILITIES

High-Speed PCB Capability

HyperPCB manufactures high-speed digital PCBs with ±7% controlled impedance, low-loss and hybrid stack-ups, back-drilled stubs and TDR verification on every controlled-impedance lot — up to 48 layers with 50 µm laser vias.

High-Speed PCB Capability — representative build

SPECIFICATIONS

Capability & tolerance chart

High-Speed PCB Capability — standard vs advanced.
ParameterStandardAdvanced
PCB TypesHigh-speed, controlled-impedance, high-layer-count, server, networking and optical module boards
Layer Count4 – 48 layers
Maximum Board Size1000 × 600 mm for high-layer-count builds
Finished Board Thickness11.8 – 276 mil for high-layer-count boardsThicker structures by project review
Minimum Line Width / Spacing1.97/1.97 mil1.38/1.38 mil for advanced high-density products
Line Width Tolerance±0.59 mil for precision signal structures
Minimum Mechanical Drill3.94 – 5.91 mil, depending on structure
Through-Hole Aspect RatioUp to 20:1
Controlled Impedance±10%±7% by stack-up, material and design review
High-Speed Signal SupportUp to 128 Gbps class by stack-up and material review
Back DrillingSupported for stub reduction in high-speed channels
Via StructuresThrough, blind, buried, via-in-pad, resin-plugged, filled and capped vias
Advanced ProcessesBack drilling, sequential lamination, controlled-depth routing, step grooves, edge plating, embedded copper
MaterialsLow-loss, high-speed, High Tg FR-4, halogen-free FR-4 and mixed dielectric systems

Impedance is a manufacturing outcome

A trace width that models correctly still fails if etch, dielectric thickness and copper roughness are unknown. We work backwards from your target: choose the dielectric we fabricate, compensate the artwork for etch, then measure the result by TDR on coupons from the same panel as your boards.

Via stubs and back drilling

At multi-gigabit rates an unused via stub is a resonator. Where the layer transition allows, back drilling removes the stub to 0.20 mm as standard and 0.15 mm on request, with depth verified on cross-sections.

FAQ

Frequently asked questions

RELATED

Related capabilities

Ready to build?

Ready to build?

Upload your Gerber files for a free DFM review and a quote within 24 hours. Mutual NDA available.